Industrial AGV​ Research Report 2024

Introduction to the Industrial AGV

What is an Industrial AGV?

An Industrial AGV, short for Automated Guided Vehicle, is a specialized type of wheeled mobile robot designed for industrial applications. Equipped with advanced electromagnetic or optical guidance systems, Industrial AGVs can navigate designated paths with precision. These vehicles are primarily used for material handling tasks, ensuring accurate navigation and enhanced safety. Powered by batteries and controlled by computer systems, AGVs operate autonomously, following pre-programmed routes and docking at specific locations to meet operational demands. Their versatility makes them indispensable in industrial production, logistics, healthcare, and commercial sectors, revolutionizing workflows with efficiency and automation.

Classification of AGVs

AGVs (Automated Guided Vehicles) can be classified from multiple perspectives, including vehicle type, navigation method, drive mechanism, load handling method (end effector or application), control type, load capacity, indoor or outdoor application, and application field.

The classifications include

• Handling AGVs (like lurking tug, rear tug, carrying, conveyor, and fork-lift types);
• Navigation methods (electromagnetic, magnetic tape, QR code, laser, inertial, and vision guidance)；
• Drive types (single wheel, dual wheel, multi-wheel, differential, and omnidirectional);
• Load handling methods (forklift, towing, carrying, roller, pallet, lifting, SMT, explosion-proof, and assembly types), among others.

Industrial AGV Structure Diagrams

AGV-1 Structure Diagram

AGV-2 Structure Diagram

Advantages of AGVs

Compared to traditional handling methods, Industrial AGV offer the following advantages:

• Flexible Route Setting: The operating routes of AGVs can be set by ground control stations or directly on the vehicle via an input keyboard. They can travel on a fixed loop or move back and forth between two or more points. This flexibility allows for the transportation of different products without the need to change the conveying equipment or the layout of the facility.
• High Flexibility: AGVs represent a departure from the fixed operating modes of other conveying equipment, with ground stations providing dynamic scheduling and dispatch. Changing routes is as simple as adjusting the guidance lines or, in the case of non-tracked guidance, altering the software program. It’s also easy to add or remove routes and vehicles, benefiting rapid adjustments in industrial structure and product upgrades.
• Advanced Intelligence: Industrial AGVs autonomously determine the shortest path for operation. They operate seamlessly across the entire system rather than being limited to specific circuits.Ground station computer management ensures seamless integration with storage and retrieval systems, CNC machines, FMS, and automated assembly lines. With infrared or ultrasonic sensors, AGVs can detect obstacles or nearby vehicles, triggering automatic alerts and stopping to ensure safety.
• Multi-directional Movement: Besides moving forward, backward, and diagonally, AGVs can also rotate around a point within their plane, adding to their versatility in maneuvering.

AGV Production Process

AGVs (Automated Guided Vehicles) are intelligent logistics equipment, and their production involves the following manufacturing processes:

 

• Design and Development Stage: This phase involves defining the functional requirements, design, and intelligent systems of the Industrial AGV. Communication with customers helps determine the intended use and performance indicators of the AGV. Designers then create the design, which is evaluated and simulated before being translated into specific manufacturing processes.
• Component Manufacturing: Key to AGV production is controlling the quality and precision of components. This starts with processing the main body of the vehicle, using laser cutting and bending techniques to shape the body panels, followed by precise welding to ensure structural integrity. Additionally, other components like wheels, tracks, and transmission systems are manufactured, requiring high-precision CNC machinery and specialized equipment.
• Assembly Stage: This phase includes installing the electrical system, transmission system, and various sensors and control devices. During assembly, accurate adjustment of component positions and angles is necessary to ensure the stability and accuracy of the AGV’s operation. Assembled AGVs undergo rigorous functional testing to ensure all systems operate correctly.
• Testing and Delivery Stage: Engineers fine-tune the AGV’s navigation system during this stage to ensure it accurately recognizes its environment and follows the designated path. They conduct load-carrying tests to verify its efficiency in material handling. After successfully completing all tests, the AGV becomes ready for delivery to the customer.

AGV Industry Chain Analysis

Leading AGV Companies in China

In China, domestic manufacturers hold a significant market share in the mobile robot sector. In 2022, four companies reached the billion yuan sales club, including Hikrobot, Geek+, Siasun Robot, and Quicktron. Newstart, as their strategic partner, leads the AGV transmission system market. It leverages its rich experience to sustain a strong competitive advantage.

AGV Industry Outlook

The future of the AGV industry appears bright. It is set to see broader adoption in manufacturing, higher efficiency in logistics, and more applications in healthcare and public transportation. Key to competition will be mastering core and advanced manufacturing technologies, ensuring companies remain at the forefront of the industry.

We have experienced technology team to help you design the AGV solution, if you want AGV gearbox, welcome to contact us.